Mechanical Engineering Student — Iowa State University

Lucas
Kautzky

Sophomore ME student at Iowa State. On the Formula SAE team, currently in charge of the switch plate. In my free time I take apart anything mechanical just to figure out how it works.

View Projects Formula SAE ↗ Airshow Photos ↗ Get in Touch
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SchoolIowa State
ProgramME — B.S.
GPA
2.81
B.S. Mechanical Engineering
Graduation
May '29
Expected
Team
SAE
Formula — Powertrain
Location
ISU
Ames, Iowa

01 — About

Who I Am

I'm a sophomore mechanical engineering student at Iowa State. I'm on the Formula SAE team, where I'm currently in charge of the switch plate design. Outside of that, I spend a lot of my free time taking apart anything mechanical just to figure out how it works — and I've been playing guitar since 2017.

I'm a member of Iowa State's SAE Formula Team, where I work on the powertrain subsystem. I've designed switch plates, researched rules-compliant components, and previously worked as a junior cooling engineer, helping route cooling systems through the car's chassis. Formula has given me a chance to take what I'm learning in classes and apply it to an actual car.

A lot of what I enjoy about engineering carries into my personal projects too. I'm currently building a night-vision helmet with an integrated IR camera and display, and 3D printing has been a hobby for years — my projects have ranged from replacement parts for antique tractors to full-scale Halo armor. I like projects that make me learn something new, whether that's electronics, CAD, or fabrication.

Outside of engineering, I've played guitar since 2017 and have performed in concert series with rotating bands for audiences of more than 250 people.

My long-term goal is to work in aerospace propulsion, specifically jet engines. I've always been fascinated by the amount of thermodynamics, materials science, and precision engineering required to make a turbine work, and that's the kind of engineering challenge I want to build my career around.


02 — Skills

Technical Toolkit

CAD / Modeling
SolidWorksAutodesk InventorOnshapeMesh Mixer
Used SolidWorks and Onshape on the SAE Formula Team to design the switch plate and TSMP mount. Also used for personal projects including the custom John Deere tractor headlight housing.
3D Printing / FDM
Bambu StudioCreality SlicerFDM Printing
Printed multiple iterations of the TSMP mount for the Formula car, plus personal projects including full-scale Halo armor, a tractor headlight housing, and an ongoing night-vision helmet build.
Core Engineering
StaticsThermodynamicsMaterials science
Studying statics and materials science at Iowa State. Applied basic thermodynamics concepts while working as a junior cooling engineer on the SAE Formula Team, selecting and routing cooling tubes through the car.

03 — Projects

Selected Work

01

SAE Formula Car — Switch Plate & TSMP

Designed the switch plate and TSMP mount for CR-31. The TSMP is used to verify the tractive battery is at 600V and that the chassis is properly isolated from ground. Went through multiple printed iterations to get the fit and sealing right.

SAE / Powertrain
02

SAE Formula Car — Cooling System

On CR-30, researched cooling tube options to meet SAE rules, then helped physically route and install them through the car's chassis alongside the lead powertrain engineers.

SAE / Cooling
03

Night Vision Helmet

Building a helmet with an IR camera feed displayed on an internal screen. Custom modeled in CAD and printed in FDM — currently working through the electronics integration.

In Progress
04

John Deere Pedal Tractor Headlight

Reverse-engineered and printed a replacement headlight housing for an antique John Deere pedal tractor. Modeled from scratch to match the original geometry.

CAD / FDM
05

Full-Scale Halo Spartan Armor

Scaled, sliced, and printed a complete set of Halo Spartan armor. Involved a lot of part splitting, scaling decisions, and test fits across many print sessions.

Halo Spartan Armor 3D Print

04 — Contact

Get in Touch

I'm seeking a mechanical engineering internship for summer 2027 and am open to discussing co-op opportunities. If you'd like to connect or talk about a role, feel free to reach out.

Send an Email